| Problem | Solution | Benefits |
| Getting Steam at the rated Capacity and Pressure | Steam Boilers / Thermic Fluid Heaters | Boilers and Heaters of optimum capacity can help in efficient steam production Correctly designed boilers can help save production and fuel costs greatly |
| Problem | Solution | Benefits |
| Lower Steam Pressure Generated, Which Results in Reduced Dryness Fraction of Steam | Boiler Designed for Operating Pressure Requirements Pressure Reducing Station for Required Process Pressure | Steam economy as at low pressure latent heat is more Dry saturated steam No scale deposition on steam pipeline and accessories |
| Boiler Efficiency | Efficiency Monitoring System | Adequate combustion through I/D and FD control systems |
| Non-Uniform Blowdown | Auto Blowdown System | Adequate blowdown eliminates scale carry over and results in heat loss optimization Avoids excess chemical dosing and ensures optimum level of TDS of the water inside boiler |
| Lower Feed Water Temperature | Feed Water Management System | Directly reduces fuel consumption |
| Water Carryover | Moisture Separator | Ensures removal of moisture carry over to the process, resulting in dry steam to the process, which helps in improving productivity, quality and fuel savings. |
| Problem | Solution | Benefits |
| Variation in Surface Temperature of Hot Plates or Non-Uniform and Uncontrolled Surface Temperature, Resulting in Inadequate Heating of Paper | PID based Temperature Control System | Uniform and controlled surface temperature |
| Problem | Solution | Benefits |
| Variation in Surface Temperature of Hot Plates or Non-Uniform and Uncontrolled Surface Temperature, Resulting in Inadequate Heating of Paper. | PID based Temperature Control System | Uniform and controlled surface temperature Flatter and improved board quality Elimination of delaminated and wrinkled Boards |
| Bypass of the Traps Kept Open Resulting in Unsafe System, Poor Housekeeping and Huge Steam Loss | Proper Trapping to Avoid Bypass Opening and Live Steam Loss | Waste reduction Overall increase in throughput by 15% Annual fuel bill reduction in the range of 20-37% |
| Problem | Solution | Benefits |
| Many Plants have a Condensate Recovery Factor as 50 to 60 % | Condensate & Flash Recovery system | 95% condensate recovery factor can be achieved Increased fuel savings Reduced water consumption |
| Problem | Solution | Benefits |
| Many Plants Have a Problem with Valves Leaking Steam | Piston Valves are class VI valves and by using them, we can create a plant having zero steam leak Ensures minimal pressure drops, safe working environment | Piston Valves are class VI valves and by using them we can create a plant having Zero Steam leak. Minimal pressure drops. Safe working environment |
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